Factory
Capabilities
Motorcycle Gear Manufacturing · Built for Performance · Engineered for Riders
fabric · ruler · chalk
on rack
Established in Sialkot.
Built for Motorcycle Gear.
Founded in 1996, we have spent nearly three decades developing a manufacturing operation built specifically around motorcycle apparel and protective gear. Our production floor runs dedicated stitching lines for leather, textile, gloves, footwear, and rainwear — each operated by specialists in their category.
Sialkot, Pakistan is responsible for a significant share of the world's leather sporting goods and motorcycle gear — the same city that supplies major global brands across Europe and beyond.
Nearly 30 years of motorcycle gear manufacturing
Global centre of leather and sports goods production
Quality management certified
Green energy powered facility
Thirty Years of International Manufacturing
Since 1996 we have manufactured motorcycle gear for international markets across four continents. Our primary export focus is Europe — a market we have supplied consistently and understand well.
| Europe | Germany · France · Italy · Greece |
| Americas | USA · Canada · Mexico |
| Middle East & Africa | Dubai · Nigeria |
| Eastern Europe | Russia |
Every market has different standards, expectations, and requirements. Thirty years of export experience means we have navigated most of them.
Factory At A Glance
Everything a buyer needs to know about our operation — in eight points.
Motorcycle Gear Specialist
Focused exclusively on motorcycle apparel, footwear, gloves, rainwear, and rider equipment.
100% In-House Manufacturing
From cutting and stitching to branding and finishing — every stage under one roof.
OEM & Private Label Production
Supporting motorcycle brands and distributors worldwide with full customisation capability.
Photo-to-Product Development
Products can be developed from photographs, sketches, samples, or tech packs.
Dedicated Production Departments
Specialised teams for leather, textile, gloves, footwear, denim, and accessories.
CE-Oriented Construction
Built using CE-compliant materials and manufacturing methods throughout.
Export-Focused Manufacturing
Supplying international motorcycle brands and distributors across Europe and beyond.
Small Batch to Scalable Production
Flexible development capability with manufacturing capacity for growth.
Built Responsibly. Manufactured Ethically.
We believe the way a product is made matters as much as the product itself.
Green Energy
Our facility runs on 80KW of solar power — clean energy from production to packaging.
Fair Wages
We pay above the government minimum wage. Always.
Working Conditions
Central cooling, ventilated workspaces, green lawns, and tea and coffee on the factory floor — because the people who make your gear deserve a decent place to work.
Full Traceability
We are developing QR code integration that will trace every finished garment back to the individual who made it.
green lawn or workspace interior
The People Behind the Factory
When you work with Avanti Corso, you work with us directly — not an agent, not a sales team.
We are building a partnership. It may take a couple of tries for us to get in sync — but once we do, we make sure it runs smoothly.
Syed Ahtesham Mazhar founded this business in Sialkot in 1996 with a focus on motorcycle gear for international markets. Three decades later that focus has not changed — only the capability has grown.
Your first point of contact for all enquiries, sampling requests, and ongoing orders. Zain manages international buyer relationships from first conversation through to delivery — with the full production team behind every commitment.
What We Manufacture
Eight core categories. All produced in-house. All built around motorcycle-specific construction.
Jackets
Leather, textile, and hybrid — sport, touring, and adventure constructions with full armour integration.
Gloves
Goat leather and abrasion-resistant materials across sport, touring, and off-road specifications.
Trousers
Riding trousers with hip and knee armour systems across touring, sport, and adventure cuts.
Denim Jeans
Riding-spec denim with reinforced construction and armour pocket integration.
Boots
Street, touring, and sport-touring footwear with structured ankle protection.
Rainwear
Sealed seam waterproof jackets and overpants with packable construction.
Undergarments & Base Layers
Balaclavas, neck warmers, thermal shirts and trousers for cold-weather riding.
Accessories
Saddle bags, kidney belts, and embroidery badges as add-ons to wider orders.
Materials & Protection Systems
We work with a wide range of technical riding materials and hold stock in-house — so development moves faster and production is not held up by supply delays.
Materials
- Full grain cow leather
- Drum-dyed leather
- Goat leather
- Denim (riding spec)
- Cordura — 600D / 1000D
- PU / PVC coated fabrics
- Waterproof membranes
- Mesh ventilation systems
- Kevlar lining (specified per product)
- Quilted thermal insulation
- Breathable lining systems
Protection Systems
- CE Level 1 armour — designed & manufactured in-house
- CE Level 2 armour — designed & manufactured in-house
- Certified under Cosmo, our parent manufacturing facilityCE armour certified under Cosmo parent facility
- TPU external protectors
- Carbon knuckle systems
- Reinforced impact zones
- Reflective piping and printing systems
Construction & Engineering Capability
Every product is built using motorcycle-specific construction methods — developed around rider mobility, protection, long-distance comfort, and durability.
Pattern & Fit Engineering
Patterns are developed by hand by experienced pattern makers — built around riding posture, ergonomic fit, and category-specific movement requirements. Digitisation of our pattern library is currently in progress.
Assembly & Reinforcement
Multi-layer reinforcement mapping, CE-compliant seam construction, armour insertion systems, and reinforced overlay construction — assembled across dedicated stitching lines for each product category. Automated pattern stitching machinery ensures consistent repeat accuracy across bulk runs.
Ventilation & Comfort Systems
Accordion stretch panel integration, ventilation panel engineering, and riding posture shaping — developed for real-world comfort across long distances and varying riding conditions.
Waterproof Construction
In-house seam sealing capability using dedicated seam sealing equipment. Removable waterproof liner systems, removable thermal liner systems, and PVC/PU coated outer constructions — all assembled and finished in-house.
Machinery & Production Technology
Automated textile cutting, hydraulic pressing, embossing equipment, embroidery systems, heat-transfer branding, reflective application systems, and dedicated footwear manufacturing machinery — supporting consistent production quality across all categories.
Sampling & Product Development
Sample timelines depend entirely on product complexity. We are honest about that from the first conversation.
Reference & Brief
We work from whatever you bring — a tech pack, a reference product, a photograph, a sketch, or a concept description. No brief is too early stage.
Pattern & Material Selection
Our pattern makers develop the initial construction. Materials are selected from in-house stock or sourced based on your specification.
First Sample
Built and reviewed internally before it reaches you. Simple products can move from brief to first sample in as little as five days. Complex product types require more time — we will always give you an honest timeline.
Revision & Approval
We support as many revision rounds as the product needs. Each revision is charged at cost and adjusted against your bulk order.
Production Structure
Our production floor is organised into dedicated departments — each built around a specific product category and construction type.
Separating production by category means tighter quality control, category-specific expertise, and fewer errors across bulk runs.
Additional Production Capabilities
- Automated textile cutting
- Dedicated leather cutting
- In-house embroidery
- Heat transfer branding
- Reflective application
- Hydraulic pressing
- Leather embossing
- Product finishing & packing
Footwear Manufacturing Division
Motorcycle footwear has become one of Avanti Corso's fastest-growing product categories. Dedicated footwear production combines protective construction, riding ergonomics, reinforced sole systems, and motorcycle-specific design principles to support both OEM development and bulk manufacturing programmes.
Quality Control
Quality control runs as a separate function from production — checked by a dedicated QC team at every stage of manufacturing, not just at the end.
In-Line Inspection
Stitching consistency, construction accuracy, and assembly quality are monitored during production — before issues compound across a batch.
Pre-Finishing Inspection
Products are checked before branding application, buttoning, and final assembly. Corrections at this stage are faster and cleaner than post-finishing rework.
Final Packing Inspection
Every unit is verified before packaging and export preparation — armour placement, sizing, zipper functionality, hardware, and reflective detailing all checked.
Thirty Years of Manufacturing.
One Direct Line to the People Who Make Your Gear.
Whether you are developing your first collection or expanding an existing range — start with a conversation. We respond within 24 hours.